Burn-Off Ovens Model RT2-185-10

Case Study: Burn-Off Ovens Model RT2-185-10 

HCS FURNACE Supply prides itself on the fact that we are a market driven company. Although standard sizes and features are available, custom sizes and applications are often requested.

Pictured is a batch burn off oven model RT2-185-10. Its interior wall to wall dimensions are 5 foot wide by 6 foot tall by 8 foot deep. It includes main oven and rear mount after burners. The burn off oven was custom painted to the customer's specifications. It is electricity heating with a maximum temperature of 600 degrees F. 

The oven is the first step in the electric motor repair, to wipe out the resin and painting from the copper wire in the motor.

The unique aspect of the oven is its rear mount afterburner. After the air leaves the oven chamber through the powered exhaust it enters the afterburner. The afterburner maintains exhaust gas temperature of 1400º – 1500º F for a minimum of ½ second residence-time to eliminate any smoke and odor.

This process makes the oven much more environmentally friendly than a standard Class A oven. A standard class A oven is required to have a powered exhaust fan to safely remove any volatile organic compounds from the oven chamber to prevent fires inside the oven.By adding the afterburner to the unit HCS FURNACE designed a solution to eliminate nearly all of the smoke and odor present in the air stream.

Movable trolley and door system: The furnace door is welded on the trolley, the trolley's in and out using stepless electric operation, reducing the working intensity. 

Electric motor power: 2.2KW.

Full automatically door: saving the manpower and effectively improve operational safety. Satisfied your operation department. 

Process Description

Burn off Ovens are designed to remove combustible material from hooks, racks, fixtures, and parts. Removal of the material is accomplished by heating the substrate to a preset temperature in an oxygen starved atmosphere.The combustible material is reduced to a fine, light ash and fumes. The fumes produced are vented through an afterburner chamber which raises the fume temperatures to 1400F and higher for a minimum of ½ second. The resultant effluent discharged to atmosphere consists of water vapor (H2O) and carbon dioxide (CO2). Ash reduction remains inside the oven and consists primarily of inorganic pigments. Ash is removed from the oven and disposed of in accordance with local codes. 

A cart is provided for loading and unloading the parts.

A rear mount afterburn­er is included with high temperature exhaust stack, burner system, made from 310S stainles steel metal chamber . 

HCS FURNACE batch burn-off ovens are user friendly and safe for the environment.

Typical Applications

HCS FURNACE batch burn-off ovens are designed to remove dry combustible material from hangers, hooks, racks, fixtures, stators, brake shoes etc.

Typical combustible materials removed by our thermal breakdown process include the following:

● PAINT

● POWDER COATING

● EPOXY

● LACQUER

● URETHANE

● VARNISH

● PLASTIC

● ADHESIVE

● RUBBER & FIBER

● GREASE

Foshan Huichengsheng Mechanical Equipment (HCS) is a manufacturer of industrial ovens and afterburners with more than 20 years of experience. Our product design provides industrial solutions that deliver economical savings. With green technology, we offer lower operating costs and cleaner air. HCS FURNACE Is a market-driven company, adapting our products to industry needs.

Whether you need an oven to burn-off, dry, cure, pre-heat your parts or an afterburner to address your environmental concerns, HCS FURNACE can deliver the right product for your application. We have an ISO-compliant quality management system in place, so you can be sure that our products reliably meet the needs of your industry today, and for many years to come.