Technical characteristics of mesh belt heat treatment furnace
Nov. 25, 2020
Technical characteristics of mesh belt heat treatment furnace
1. Intelligent heat treatment
R&D personnel use newer CAD programs and heat treatment databases, computer simulation technology and control technology, highly flexible intelligent integrated control and control system, belt furnace and its production line control system.
Future network operators only need to transfer the number of workpieces and drawings to be processed to the computer, and the entire mesh belt furnace will process high-quality products by itself.
2. High quality heat treatment
supply control system to ensure the correct execution of the heat treatment process from the source, and the temperature control of the mesh belt furnace to ensure that the switch temperature is removed.
Furnace atmosphere control: Furnace atmosphere uniformity 0.05% oxygen probe, carbon removal air pump, carbon potential controller, furnace gas regulator work stably in the online blast furnace. The furnace shell sealing welding method not only saves energy, but also contributes to the long-term stability of the furnace atmosphere.
Quick cooling water tank control: In order to ensure the uniformity of the workpiece hardness, from the simple cooling rate in the past to the advanced cooling uniformity, and reduce the deformation of the parts, a powerful speed-regulating agitator is added to the quench water tank to highlight the flow field of the quench water tank. Exaggerate the temperature uniformity of the quench water tank. The temperature of the quenching tank can be controlled. The computer cooling medium performance detector is also accepted by many users.
Heat treatment distortion control; use the hot zone of the quenching furnace to increase stress. Fully enclosed insulation control quenching tank. The temperature uniformity of the quenching medium is 5℃. The anti-collision design of the quenching tank and elevator drop system.
3. Low capital heat treatment
In the 21st century, as our country joins the WTO, our company will be in an environment of competition in the international market, and the market urgently needs lower cost mesh belt furnaces. Cheap and good mesh belt furnace will become a cost-effective mesh belt furnace, rather than a low-cost mesh belt furnace. The cost of mesh belt furnace consists of 5 parts: mesh belt furnace purchase cost, mesh belt furnace operating cost, mesh belt furnace maintenance cost, mesh belt furnace 4t labor cost and heat treatment failure processing cost.
Generally speaking, the cost of purchasing a mesh belt furnace is only 5-10% of the total cost of the mesh belt furnace. For this reason, mesh belt furnace manufacturers are not to provide low-cost mesh belt furnaces, but to provide low-cost mesh belt furnaces. For this reason, networks designed and produced based on sustainability, maintenance capability, and supportability (rms) engineering theories have become popular.
4. Clean heat treatment
The purification production line uses pollution-free dx gas tempering blackening technology and pollution-free tempering waste heat to replace the existing pollution blackening process. The thermal pollution of the mesh belt furnace is zero.
